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Actuation Test Equipment Co.
3393 Eddie Road
Winnebago, Illinois 61088  
Doug Albright
(815) 335-1143  
Flag & Eagle
 About ATECo   PT-Interface  ITB Test History 
 Fish  Lee Sheldon
5MW Kaplan Constant Head and Power ATB EPU-3 Cable Sets

The most cost-effective way to add power to the electrical grid is to tune-up and optimize the hydroelectric resources already in place and on-line.  
Index Testing and Optimization of Kaplan Turbines is a very green technology.
Electric Car The best return on investment in any power generation activity is by improvement of equipment that is already in-place generating power. This is especially true for Kaplan turbines.

Index testing and optimization of Kaplan turbine 3-D cam data surface profiles corrects the efficiency-robbing blade to head and gate misalignment that increases turbidity and shear forces in the water flowing through the turbines.
Turbulence promotes vibration and noise, increases wear-and-tear on load bearing surfaces and exacerbates mortality rates of downstream migrant aquatic life.
Click here: Why Electricity is Getting More Expensive
Benefits of optimizing Kaplan turbine 3-D cam surfaces include:
  • Increased generated power and revenue
  • Reduced turbidity, noise and runner surface erosion
  • minimized vibration and wear and tear on load bearing surfaces
  • Lessens the hazard presented to downstream migrant aquatic life 
Steady State Scan
Acquiring suitable data is the most tedious, time consuming and expensive part of index testing and optimizing Kaplan turbines.
In order to be usable for cam surface optimization, this data must be steady-state. The noisy environment of hydroelectric turbines makes this difficult and tedious.
The labor and cost of acquiring this essential data is no longer a deterrent to proper turbine optimization.
The SteadyState algorithm in ATECo Index Test Box gleans steady-state data points from the continuous streaming data.
A modern hydroelectric power plant already has all the instrumentation and recording equipment needed to index test and optimize a Kaplan turbine.  What is lacking is a means to extract the steady-state data from the noise.

ITB SteadyState Analysis Introduction This video explains the Index Test Box form, fit and function. 
ITB As Constant Efficiency Monitor for Francis Turbines
Click on page for larger view and audio narration. Click on PDF Download of Flyer link to get printable copy.
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                       Click Here: ITB Flyer Page 1                                                            Click Here: ITB Flyer Page 2                                            
PDF Download of Flyer
Simerics Kaplan Image Blade Motion
 ITB Test History

CF6-80C2-1 MEC Cable Schematic

ATECo EPU-3 Report

Dorena Sweep

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